Kia Sorento: Rear Differential Carrier Reassembly - Differential Carrier Assembly - Driveshaft and axleKia Sorento: Rear Differential Carrier Reassembly

Kia Sorento (XM, 2011-2015) Service Manual / Driveshaft and axle / Differential Carrier Assembly / Rear Differential Carrier Reassembly

Pinion drive gear height adjustment
Adjust the height of the drive pinion in the following order.
1.
Below are the special tools to measure the pinion height

2.
The special tool lock nut (A), pinion oil seal (B), pinion front bearing (C), inner bearing (D) and special tool support body (E) are mounted as follows.

Tightening torque lock nut (A) :
88.3~137.3Nm (9.0~14.0kgf.m, 65.1~101.3lb-ft)

3.
Put the main body (A) on the Differential Case (B).

4.
The bearing cap (B) is mounted on the main body (A).

Tightening torque : 54.0~63.7Nm (5.5~6.5kgf.m, 39.8~47.0lb-ft)

5.
Using the feeler gage, measure the gap between the main body (A) and bearing cap (B). And then select the inner bearing adjustment shim.

6.
Install the selected inner bearing (A) adjustment shim.

Inner bearing adjustment shim
Part NO.
Thickness
inch
53040-3C138
1.38
0.054
53040-3C141
1.41
0.055
53040-3C144
1.44
0.057
53040-3C147
1.47
0.058
53040-3C150
1.50
0.059
53040-3C153
1.53
0.06
53040-3C156
1.56
0.061
53040-3C159
1.59
0.063
53040-3C162
1.62
0.064
53040-3C165
1.65
0.065
53040-3C168
1.68
0.066
53040-3C171
1.71
0.067
53040-3C174
1.74
0.068
53040-3C177
1.77
0.067

Rear differential carrier reassembly
1.
Using the SST (09530-3T100), install the inner pinion bearing outer race (A).

2.
Using the SST (09530-3T100), install the outer pinion bearing outer race.

3.
Using the round pipe (A), press in the pinion rear bearing (B).

4.
Install the pinion bearing spacer (B) on the pinion drive gear (A).
  
    Rear differential carrier disassembly 1. Drain oil by removing the drain plug (A) and filler plug (B) before disassembling the rear differential carrier. ...
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