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Kia Sorento: Rear Disc Brake Inspection - Brake System - Brake SystemKia Sorento: Rear Disc Brake Inspection

Kia Sorento (XM, 2011-2015) Service Manual / Brake System / Brake System / Rear Disc Brake Inspection

Rear Brake Disc Thickness Check
1.
Check the brake pads for wear and fade.
2.
Check the brake disc for damage and cracks.
3.
Remove all rust and contamination from the surface, and measure the disc thickness at 8 points, at least, of same distance (5mm) from the brake disc outer circle.
Rear Brake disc thickness
Standard: 11 mm (0.43 in)
Service limit: 9.4 mm (0.37 in)
Deviation: less than 0.005 mm (0.0002 in)

4.
If wear exceeds the limit, replace the discs and pad assembly left and right of the vehicle.
Rear Brake Pad Check
1.
Check the pad wear. Measure the pad thickness and replace it, if it is less than the specified value.
Pad thickness
Standard value: 10 mm (0.393 in)
Service limit: 2.0 mm (0.0787 in)
2.
Check that grease is applied, to sliding contact points and the pad and backing metal for damage.
Rear Brake Disc Runout Check
1.
Place a dial gauge about 5mm (0.2 in.) from the outer circumference of the brake disc, and measure the runout of the disc.
Brake disc runout
Limit: 0.03 mm (0.00118 in.) or less (new one)

2.
If the runout of the brake disc exceeds the limit specification, replace the disc, and then measure the runout again.
3.
If the runout exceeds the limit specification, install the brake disc after turning it 180
    Rear Disc Brake Replacement
    1. Remove the rear wheel & tire. 2. Loosen the guide rod bolt (B) and pivot the caliper (A) up out of the way. 3. ...
    Rear Disc Brake Installation
    1. Installation is the reverse of removal. 2. Compress the piston into the caliper body using the SST (09581-11000). 3. ...
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